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Headliner ~ Double Thick Padding

Headliner

Headliner -  Perforated -  FJ40  -  '66 to '84 - by CCOT
Headliner - Perforated - FJ40 - '66 to '84 - by CCOT
NEW! Easy to Install & with Smoother Finish

All CCOT Headliner are made by "Oscar".
Oscar has been making show quality seat covers and Headliners
for CCOT's top restoration FJ40s for over 15 years.


Original OEM Style FJ40 Perforated Headliner

This is not your Generic Perforated headliner material with a thin foam backing that shows every flaw in your Hardtop surface, but rather a Custom laminated headliner with a high density double thick foam backing. Material is tons easier to work and delivers a much smoother concealing finish than ever possible with lower quality foam backing.

CCOT's exclusive headliner is Custom laminated for CCOT with a double thick high density foam insulation to lay down smooth and conceal hardtop flaws.

Our new headliner material was designed by CCOT's #1 installer who understands the Special headliner requirements to conceal the ageing surface conditions of FJ40 hardtops. Mr. Neill has installed at least 100 FJ40 headliners over his past 10 years at CCOT and has designed the perfect headliner to conceal surface gouges and digs that would otherwise show through the thinner less dense Generic Perforated headliner material.

Headliner is easily installed by the average do-it-yourselfer. CCOT's Perforated Headliner is Cut Slightly oversized to allow forgiveness in case you install Headliner a little off center. If Headliner was not cut slightly oversized, then 9 out of 10 Installations would be short on one side.

See Headliner installation instructions, below.

  • Fits FJ40 ~ 1966 to 1984

    Note: System will add $16.50 for Adhesive Spray - Super Trim 3M Adhesive (19oz.), if Selected.

    One can of 3M Adhesive is Enough Glue to Install Entire Headliner.

    SHIPPING NOTE: When new Headliner arrives, un-roll and allow material to relax at room temperature or in the sun before installing. This will allow any wrinkles in the material to relax. Do not leave Headliner rolled as shipped or wrinkles will set in permanently over time. Thanks
  • $163.61
    Perf-Hedlnr

    Select: 
    See  Perforated Headliner Center Seam
    See Perforated Headliner Center Seam

    Photo Enlarges

    Cross Seam Located Forward of Roll Bar, like OEM
    Adhesive  Spray - Glue - Super Trim 3M Adhesive 19oz - ORM-D
    Adhesive Spray - Glue - Super Trim 3M Adhesive 19oz - ORM-D
  • Large Can of 3M Spray Adhesive
  • Enough Adhesive to Glue Entire Headliner
  • $17.45
    8090
    Remove Old Headliner
    Remove Old Headliner
  • Remove old headliner foam from top
  • Use wire brush or sand paper for easy foam removal
  • Sand down any lines or digs in fiberglass hardtop
  • Clean surface makes for better glue adhesion
  • Mask off raingutter to protect from glue overspray
  • Caulk Back Side of Front  Visor
    Caulk Back Side of Front Visor
    To reduce water leaks ~ it's a good idea to CAULK the back side of front hardtop visor before installing new headliner... Smooth / level caulk bead with finger...

    Use 3M Fast 'N Firm Seam Sealer, Click for Page
    Glue in New Headliner
    Glue in New Headliner

    Note: Old Style Headliner Shown.

    Same Installation steps apply to New Perforated Headliner.


  • Install new headliner from center and work outward
  • Glue in headliner in 2 sections; front half & rear half
  • Spray adhesive on hardtop and on headliner foam backing
  • Allow adhesive to air dry approximately 30 seconds
  • Adhesive is now very tacky and will bond on "Contact"
  • From center, work headliner smooth outwardly
  • Do not apply too much adhesive or it will not bond
  • Headliner Glued in Place
    Headliner Glued in Place

    Note: Old Style Headliner Shown.

    Same Installation steps apply to New Perforated Headliner.

  • Headliner Glues in Place
  • Old Velour Headliner Shown
  • New Perforated Headliner Not Shown but Installs the Same
  • Headliner Trimmed to Fit
    Headliner Trimmed to Fit

    Note: Old Style Headliner Shown.

    Same Installation steps apply to New Perforated Headliner.


    CCOT's Perforated Headliner is Cut Slightly oversized to allow forgivness in case you install Headliner a little off center.

    If we cut headliner to exact top size, then 9 out of 10 installations would be short on one side.

    CCOT knows to make Headliners slightly oversized because we've installed hundreds of these headliners and the forgiveness of a slightly oversized Headliner is a must.

    With razor blade trim away excess material.
    Hard Top Rain Gutter W/S
    Hard Top Rain Gutter W/S
  • CCOT Exclusive Rain Gutter weather-stripping
  • Great Solution to an otherwise expensive problem.
  • W/S is 17'-10" long (cut extra long). W/S fits all 40 Series.
  • Weather-Strip Installation Instructions.
  • Turn Hard Top upside down.
  • Clean rain gutter free of debris.
  • Lay W/S down on rain gutter w/bead to outside.
  • Shark teeth (pre-cut by CCOT) relief cuts install at both rear corners
  • Position bead just touching the inside of rain gutter rivets.
  • Glue to seal W/S in place with 3M Glue Prt# 3M08011

    How to Glue Weather-Strip: Run a continuous glue bead the full length of W/S with extra bead (2 beads) at each rear corner. Glue helps seal W/S and holds W/S in place during installation. When gluing weather-stripping, glue short sections at a time. Apply THIN layer of glue on BOTH the W/S and rain gutter; allow glue to air dry about 1 minute (air dry time varies w/humidity) before bonding surfaces together. This is contact cement and must air dry to seal and make a quick / strong bond.
  • $60.41
    K08UN119
    Hard Top - Weather - Strip - Rain Gutter - 64-84 - FJ40/BJ40 - TOYOTA
    Hard Top - Weather - Strip - Rain Gutter - 64-84 - FJ40/BJ40 - TOYOTA
  • TOYOTA Part
  • Fits 1964 to 1984 FJ40/BJ40
  • Also, Click for CCOT Rain Gutter Channel Page
  • $364.30
    93168-60307
    Rivets - Rain Gutter -  Soft Al - 110 ea.
    Rivets - Rain Gutter - Soft Al - 110 ea.
  • Rain Gutter Rivets - 110 ea.
  • Specially formulated Soft Aluminum Rivets
  • Soft Rivets allow raingutter to fasten w/Fiberglass Top
  • Rivets mushroom easily to hold fragile edge of Top
  • Enough Rivets to install raingutter to Fiberglass Top
  • $7.41
    RIVETS
    Rain Gutter Rivet Installation
    Rain Gutter Rivet Installation


    Simple Hard Top to Rain Gutter Rivet Installation: Use common rods (rebar) with flat square ends to install rivets that attach the rain gutter to the fiberglass top.

    The bottom floor rod backs up the rivet from the bottom side and the top drive rod hammers down on the rivets mushroom head causing the rivet to bell out against the flat surface of the bottom rod. It would be helpful to had a 2nd man hold the bottom floor rod in place while you hold the upper drive rod and hammer the rivit head.
    Hard Top Windshield Caps
    "Related Item"
  • Discount Kit to seal FJ-40 Hard Top
  • Click for Hard Top Seal Kit Page
  • Visor Blades - Only - No Hrdwr  - Pair - FJ40 - 9/72-10/84 -  Aft Mrkt
    Visor Blades - Only - No Hrdwr - Pair - FJ40 - 9/72-10/84 - Aft Mrkt
    Currently Not Available, Out of Stock

  • FINALLY! - New Visor Replacement Blades
  • Fits 09/'72 to 10/'84 ~ FJ40 & FJ45
  • Color Off-White
  • New CCOT Visors are a must to renew interior.
  • Requires your original Visor hardware.
  • Hardware Not Included.
  • Set screw tightens Visor to desired blade tension.
  • A Great and affordable solution to $$$OEM Visors.
  • Visors are a CCOT Exclusively Developed Part.

    Note: Visor blades are not handed. Blade fits Right or Left sides causing set screw to face in or out, per photo.

    Installation Tip: Remove old visor hardware from vehicle and lay new visor(s) on a flat table (to support & back the visor blade) then, apply pressure to the visor blade clamp to achieve a square path for set screw to align with machined internal nut. The support of the table will square the nut to the set screw. This alignment can be hard to achieve if you try to install the new blade to hardware still mounted to windshield frame.
  • FJ40 Soft Parts
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